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We provide solutions to optimize the operation of your assets

tailored to your needs in strategic sectors:

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Focused on ensuring success within Reliability activities, we have highly qualified personnel, guaranteeing maximum efficiency in the following activities:

Condition Monitoring

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Our approach combines field expertise, advanced diagnostics, and modern digital connectivity to help clients move from reactive maintenance to a more proactive and predictive strategy.
 

Our services include condition monitoring data analysis, basic and advanced vibration analysis, lubricant and tribology analysis, infrared thermography inspections, and airborne ultrasound inspections.
 

We also support remote monitoring programs that enable continuous visibility of asset condition across plants and sites. A key differentiator is our agnostic monitoring platform, capable of integrating data from multiple wireless monitoring systems and technologies into a unified environment for analysis, diagnosis, and decision-making. This flexibility allows organizations to leverage existing infrastructure while expanding their condition-based maintenance and predictive maintenance capabilities.

 

Our team develops CBM/PdM architectures aligned with recognized industry practices, including guidance from the Hydraulic Institute and relevant ISO standards, helping clients build scalable and technically sound monitoring strategies for rotating equipment and industrial assets.
 

For complex machinery problems, we apply advanced diagnostics using multiple CBM and NDE techniques, combining vibration, lubrication, thermography, ultrasound, process data, and operating context to improve fault detection and diagnostic confidence.

 

We also provide mechanical condition trending, forecasting, and prognostics, helping organizations identify deterioration patterns, estimate risk, and prioritize intervention before failures impact safety, production, or cost.

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Typical Services Included: 

  • Condition monitoring data analysis

  • Basic and advanced vibration analysis

  • Lubricant analysis and tribology

  • Infrared thermography inspections

  • Airborne ultrasound inspections

  • Remote monitoring support

  • Agnostic integration of multiple wireless monitoring systems

  • CBM/PdM architecture development based on industry best practices

  • Multi-technology diagnostics for rotating equipment

  • Mechanical condition trending and prognostics

Condition Monitoring
Machinery Applied Analytics

Machinery Applied Analytics and
Anomaly Detection

At MRI, our learning curve in predictive analytics and applied artificial intelligence began through the LeanWind Project, developed in collaboration with the SIANI at the University of Las Palmas de Gran Canaria (ULPGC). This initiative marked the beginning of our journey in applying machine learning and deep learning to industrial machinery, with a strong focus on practical engineering applications.

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From that foundation, we advanced into the development of hybrid models that combine data-driven methods with physical models to support anomaly detection, diagnostics, and prognostics in rotating and industrial equipment.

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Today, our approach to machinery analytics goes beyond traditional monitoring. We develop and apply advanced methodologies for pattern recognition, condition interpretation, and anomaly identification, including APR (Advanced Pattern Recognition) models that help detect subtle changes in machine behavior before they become critical failures.

Our services cover the full spectrum of applied analytics for machinery, including:

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  • Descriptive Analytics

  • Diagnostic Analytics

  • Predictive Analytics

  • Prescriptive Analytics

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By combining domain expertise in rotating equipment with advanced analytics, we help organizations transform machinery data into actionable insights that improve reliability, availability, and maintenance decision-making.

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Advanced Modeling, Simulation, and Engineering Analysis

We provide advanced modeling and simulation services to support troubleshooting, design validation, performance improvement, and reliability enhancement of industrial equipment. Our capabilities combine practical engineering knowledge with high-level analytical tools to evaluate machinery behavior in greater depth and identify problems that are not always visible through standard field inspections alone.

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Our team develops 3D models from existing mechanical components using dimensional data, component scanning, and reverse engineering techniques. These models provide the foundation for advanced engineering studies and help assess design deviations, structural weaknesses, dynamic response, and improvement opportunities in industrial assets.

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We apply advanced techniques such as modal analysis, finite element analysis (FEA), computational fluid dynamics (CFD), rotordynamic analysis, torsional vibration analysis, and pulsation analysis. We also support operating deflection shape (ODS) evaluations to better understand machinery behavior under real operating conditions.

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These tools can be applied to pumping systems, compressors, turbomachinery, and other critical industrial equipment to investigate performance issues, vibration problems, dynamic instabilities, mechanical weaknesses, and opportunities for design optimization.

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Typical Services Included

  • Modal analysis

  • Finite element analysis (FEA)

  • Computational fluid dynamics (CFD)

  • Rotordynamic analysis

  • Torsional vibration analysis

  • Pulsation analysis

  • 3D modeling from existing components

  • Reverse engineering for mechanical systems and components

  • Operating Deflection Shape (ODS) analysis

  • Engineering studies for pumps, compressors, and turbomachinery

Advanced Modeling

Rotating Equipment Engineering

Rotating Equipment Engineering
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We provide specialized engineering services for rotating equipment, focused on performance, efficiency, reliability, and design evaluation. Our experience covers pumping systems, centrifugal compressors, gas turbines, and other critical industrial machinery, helping clients improve operation, identify losses, and solve complex technical problems.

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Our capabilities include hydraulic performance studies for pumping systems, thermodynamic performance evaluations for centrifugal compressors, and thermodynamic performance assessments for gas turbines. These studies help determine how equipment is operating versus design expectations and identify opportunities for improvement in efficiency, capacity, reliability, and energy use.

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We also provide hydraulic engineering services, including pump system selection and application, as well as performance studies focused on efficiency, absorbed power, flow coefficient, pressure coefficient, and deviation from BEP. In addition, we support the implementation of reliability operating windows and conduct Level 1, 2, and 3 energy management audits and assessments.

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Our services also include materials and corrosion engineering for rotating equipment and related systems. This includes material selection and application, coating selection and application, damage mechanism evaluation, and corrosion analysis and control.

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  • Hydraulic performance evaluation of pumping systems

  • Thermodynamic performance evaluation of centrifugal compressors

  • Thermodynamic performance evaluation of gas turbines

  • Hydraulic circuit and pumping system engineering studies

  • Pump system selection and application

  • Performance analysis: efficiency, absorbed power, flow coefficient, pressure coefficient, and BEP deviation

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  • Reliability operating window implementation

  • Level 1, 2, and 3 energy management audits and assessments

  • Materials selection and application

  • Coating selection and application

  • Damage mechanism evaluation

  • Corrosion analysis and control

Reliability Engineering

Through our experience in reliability engineering and our agreements with specialized simulation and analysis software providers, we are able to deliver advanced studies that support better maintenance, asset management, and business decisions. Our services help clients understand equipment behavior, quantify risk, improve maintenance strategies, and optimize life-cycle performance.

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Our capabilities include reliability performance analysis, remaining useful life analysis, and reliability modeling and simulation, including RAM studies (Reliability, Availability, and Maintainability). These tools allow organizations to evaluate system performance, identify weaknesses, and improve operational readiness.

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We also provide accelerated life testing, correlation analysis of process and operating variables, failure prediction using Weibull analysis, and optimization of PM and PdM intervals using Bayesian methods. In addition, we support Life Cycle Cost (LCC) analysis to help clients make technically sound and economically justified decisions throughout the life of their assets.

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Typical Services Included

  • Reliability performance analysis

  • Remaining useful life analysis

  • Reliability modeling and simulation

  • RAM studies (Reliability, Availability, and Maintainability)

  • Accelerated life testing

  • Correlation analysis of process and operating variables

  • Failure prediction using Weibull analysis

  • PM and PdM interval optimization using Bayesian methods

  • Life Cycle Cost (LCC) analysis

Reliability Engineering

Typical Services Included

Problem Solving
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Problem Solving and
Defect Elimination

We help organizations build a structured problem-solving environment focused on eliminating chronic failures, reducing reliability threats, and addressing both technical and systemic causes of plant problems. Our approach combines engineering knowledge, root cause methodologies, defect elimination practices, and modern digital tools to support more effective and sustainable solutions.

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Our capabilities include the implementation of broad programs that integrate Failure Reporting, Analysis, and Corrective Action Systems (FRACAS) with Root Cause Failure Analysis (RCFA) and defect elimination approaches. This creates a disciplined framework for identifying, investigating, correcting, and preventing recurring problems, bad actors, and broader reliability issues across industrial operations.

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We also leverage powerful software tools and advanced digital technologies, including artificial intelligence, to support the construction of logical trees, investigation workflows, and structured analysis models that improve the speed, consistency, and depth of troubleshooting efforts.

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Our services cover everything from recurring equipment failures and chronic bad actors to process upsets, reliability threats, and systemic plant issues. In addition, we support forensic failure analysis, backed by agreements with specialized international laboratories with expertise in metallurgical, metallographic, and forensic component analysis.

Typical Services Included

  • FRACAS implementation and deployment

  • Root Cause Failure Analysis (RCFA)

  • Defect elimination programs

  • Structured troubleshooting systems

  • Logical tree development supported by digital tools and AI

  • Investigation of recurring failures and bad actors

  • Identification of systemic causes of plant problems

  • Forensic failure analysis

  • Metallurgical, metallographic, and component forensic support through specialized laboratories

Mechanical Integrity

We support the protection of the containment function in process plants through specialized mechanical integrity services designed to reduce risk, improve asset reliability, and strengthen safe operation. Our approach combines engineering expertise, damage mechanism knowledge, risk-based methodologies, and proven software platforms to make integrity studies more effective and efficient.

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Our capabilities include proper material selection, damage mechanism identification in process circuits, corrosion analysis, Risk-Based Inspection (RBI), and Fitness-for-Service (FFS) studies. We also support the application of API RP 580/581 methodologies and API RP 579 principles, as well as ASME PCC-3 practices for the management of mechanical integrity in pressurized systems and plant assets.

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An important part of our services is the identification and implementation of Integrity Operating Windows (IOWs) to help define safe and reliable operating limits, prevent accelerated degradation, and improve coordination between operations, inspection, corrosion, and reliability teams.

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Through our network of strategic partners and the use of proven industry software platforms, we provide advanced support for mechanical integrity studies, helping clients improve decision-making, prioritize risk, and manage inspection and mitigation plans with greater confidence.

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Typical Services Included

  • Material selection and application

  • Damage mechanism identification in circuits and assets

  • Corrosion analysis and control

  • Risk-Based Inspection (RBI) studies

  • Fitness-for-Service (FFS) evaluations

  • Mechanical integrity management for pressurized systems

  • Integrity Operating Window (IOW) identification and implementation

  • Support through proven industry software platforms

  • Risk prioritization and mitigation planning

  • Mechanical integrity support for process plants

Mechanical Integrity

Maintenance, Operations, and Reliability Management

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Typical Services Included

  • Maintenance and operations management audits

  • Benchmarking of technical, operational, and strategic practices

  • Criticality analysis for maintenance purposes

  • Reliability-Centered Maintenance (RCM)

  • Maintenance inventory optimization

  • Total Productive Maintenance (TPM)

  • Lean Manufacturing, Six Sigma, and Lean Sigma

  • Key Performance Indicators (KPIs)

  • Balanced Scorecard implementation

  • Operator Driven Reliability (ODR) and operational rounds

Maintenance, Operations

We provide services focused on strengthening the management systems that sustain operational excellence in industrial facilities. Our approach integrates maintenance, operations, reliability, and continuous improvement practices to help organizations improve performance, optimize resources, reduce losses, and build a stronger reliability culture.

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Our capabilities include maintenance and operations management audits, benchmarking studies of technical, operational, and strategic practices, and criticality analysis for maintenance purposes. We also support the implementation of Reliability-Centered Maintenance (RCM) programs to align maintenance strategies with asset functions, risks, and business priorities.

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In addition, we help organizations improve maintenance inventory management and optimization, implement Total Productive Maintenance (TPM) initiatives, and apply Lean Manufacturing, Six Sigma, and Lean Sigma methodologies to eliminate waste, improve process discipline, and increase operational efficiency.

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We also support the definition and implementation of Key Performance Indicators (KPIs) and Balanced Scorecards to improve performance visibility and management alignment. Another important service is the implementation of Operator Driven Reliability (ODR) programs, including operational rounds and frontline practices that strengthen equipment care, early detection, and collaboration between operations and maintenance.

Inteligencia Artificial
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Artificial intelligence

We are an Institution that practices Innovation and as part of this we have a division that offers Artificial Intelligence services focused on our key service areas, through the application of Predictive Analytics and Machine Learning (Machine Learning), leveraged on our technological infrastructure of support through the management of Big Data and IoT through Industry 4.0 guidelines.

 

Within our initiatives, we are part of a Research, Development and Innovation Group with our partner company SGS and the UNED university.

Through this group we have a wide portfolio of services on the subject

We appreciate your interest in the services of the MRI, for more information or would like a quote, fill out the form and we will contact you immediately

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​3065 Daniels Road #1358

Winter Garden, FLORIDA 34787 

Office:  +1 (321) 316-2465

dayo@machineryinstitute.org

14706 S Marketplace Dr.

Herriman, UTAH 84096

Office:  +1 (713) 410-9538

info@machineryinstitute.org

9056 Merritt Lane

Daphne, ALABAMA 36526.

Office: +1 (251) 581-4666

info@machineryinstitute.org

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ULPGC AGREEMENT - MRI, SPAIN:

Institute of Intelligent Systems and Applications in Engineering (SIANI), Edf. Central Scientific and Technological Park, 2 floor. Tafira Baja Campus, Las Palmas de Gran Canaria. CP 35017, Canary Islands, Spain

Office: +34 928 457405 - Mobile: +34 610 500 656 - Email: bjgalvan@siani.es

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Machinery and Reliability Institute

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